Value Stream Mapping

Identifying areas for improvement (Kaizen)

Shopfloor Kaizen

Focused on production area and supporting functions.

Business Process Kaizen

Focused on Non production area but indirectly related to production. 

LEAN Production System

LEAN Production is a systematic methodology and a way of thinking to identify and eliminate waste through continuous improvement

Benefit’s of LEAN………..

  • Improve stakeholder value (Customer, Supplier, Employee, Operator…….)
  • Good Quality, Low Cost, Short Delivery, Good Safety.
  • Good teamwork between different department.
  • Low operational lead time to meet customer demand.
  • Sustain and builds competitive advantage.
  • Achieve growth in sales and earnings.

“4 purposes for improving : Easier, Better, Faster and Cheaper”

Shigeo Shingo

(Toyota)

7 Waste

Excess Motion

Over Production

Transportation

Defect

Inventory

Processing

Waiting

“ The most dangerous kind of waste is the waste we do not recognize.”

Shigeo Shingo

(Toyota)

Lean Definition - Kaizen

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